EQUIPMENT SERIES
T8-3X Dynamic Signal Analyzer
Acquire and analyze vibration, shock, sound pressure, dynamic force, pressure and voltage signals for measurement, structural response and modal-test workflows.
T8-3X
APPLICATION NOTE · T8-DSA-410
A sine vibration has a single spectral line, but real vibration — transport, jet engines, track excitation, wind load — is almost always random. Its energy is spread over a frequency band and changes from moment to moment, and the stable description is the power spectral density (PSD): energy per unit frequency (g²/Hz). The module calculates acceleration PSD in real time, integrates once for velocity PSD and twice for displacement PSD, and shows the three spectra, the three total RMS values, the 3σ peak estimate and checks against six built-in limit presets on one screen.
The question most often asked in a random vibration laboratory is: how many g is this environment? The answer requires a PSD — decomposing the energy of a random signal over frequency and converting it to mean-square acceleration per unit frequency — so that it can be compared with the spectral shapes in test standards. The module does this in real time on one screen.
The difficulty is not computing a spectrum but getting the units right, integrating cleanly and judging on a sound basis. PSD has the unit (quantity)²/Hz: FFT magnitude must first be squared, then normalized using the defined FFT scaling, window energy, frequency-bin width and one-sided or two-sided convention. Dividing an unqualified FFT magnitude by the frequency resolution alone does not give PSD. Velocity and displacement PSD are integrated line by line (division by ω² and ω⁴) and are easily contaminated by drift at low frequencies. Test evaluation must check both total energy (total RMS) and line-by-line exceedance while avoiding false alarms from single spikes. All of these rules are built in, refreshed during measurement, with a pass or fail result.
| Function | Description |
|---|---|
| Real-time acceleration PSD | Windowed FFT magnitude squared, divided by the frequency resolution, window-corrected, single-sided, in g²/Hz |
| Velocity and displacement PSD | Each line divided by (2πf)² or (2πf)⁴; three spectra on logarithmic axes |
| Total RMS of three quantities | Square root of the PSD summed over the analysis band (Σ PSD · Δf), in g, m/s and mm |
| 3σ peak estimate | 3 × RMS, a three-standard-deviation level for a zero-mean Gaussian signal; not a maximum peak guarantee |
| Exponential averaging | 1–1000 averages to stabilize the spectrum; reset at any time |
| Limit presets | GB/T 2423.56, GJB 150.16, GB/T 4857.23, ISO 10816, GB/T 21563 and ISO 2631, with built-in profiles and limits |
| Limit lines in three domains | Acceleration limit profiles converted automatically to velocity and displacement limit lines, shown in all three plots |
| Exceedance check | Fail if a total RMS exceeds the limit by more than +0.8 dB (× 1.1), or if spectral lines exceed the limit by +3 dB at three consecutive points; shown on red or green |
| Analysis band | Any lower and upper frequency (for example 2.5–2000 Hz) to focus on the assessed range |
| Export and help | Complete PSD data of all three domains to Excel; built-in PDF manual |
The left panel contains channel selection (8 check boxes), exponential averaging and count with restart, lower and upper analysis frequency, the limit alarm switch and standard selection, stay on top, export and refresh. On the right, a statistics table shows one row per channel: acceleration RMS (g), velocity RMS (m/s), displacement RMS (mm) and their 3σ peaks, and the status (pass on green, fail on red). Below are the three PSD plots — acceleration g²/Hz, velocity (m/s)²/Hz and displacement (mm)²/Hz — on log-log axes with red limit lines when a standard is selected. Double-click any plot to enlarge it.
| Application | Typical use | Preset |
|---|---|---|
| Random vibration testing of electronic products | Monitor whether the control spectrum is reproduced and whether the product response exceeds the test condition | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| Airborne equipment verification | Reduce measured flight or ground vibration to a spectrum and compare with the jet aircraft profile | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| Transport package verification | Compare measured transport PSD with road transport random vibration conditions | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| Railway vehicle equipment | Assess the vibration environment of body-mounted equipment | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| Rotating machine condition | Compare the total RMS of the velocity PSD with severity limits | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| Ride comfort | Compare total weighted acceleration with the comfort limit | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| Output | Question it answers | Engineering use |
|---|---|---|
| Acceleration PSD shape | How is the vibration energy distributed over frequency? | Overlay with the test profile to check coverage and exceedance |
| Velocity and displacement PSD | How large is the same energy as velocity or displacement? | One data set for displacement-sensitive cases (structures, clearances) and velocity-sensitive cases |
| Total RMS (three quantities) | What is the total energy in the band, in g or mm/s? | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| 3σ peak | How large are the peaks of the random vibration? | For a normal random signal the instantaneous value stays within 3σ 99.7 % of the time — a basis for checking strength and clearances |
| Line-by-line exceedance | Which bands exceed the standard? | Locates the bands to correct or the test conditions to revise |
| Averaging | Is the spectral shape reliable? | Only a converged average is suitable for a report |
The chain has four layers — single-sided PSD, frequency-domain integration to three domains, RMS and 3σ statistics, and limit evaluation — each traceable.
The source describes transforming a windowed frame and normalizing squared spectral amplitudes to obtain PSD in g²/Hz. Correct normalization depends on the FFT convention, window energy, frequency-bin width and one-sided or two-sided convention. Those details must be verified together; the unexplained factor in the source is not reproduced here. PSD integrates over frequency to mean square, while individual estimates still depend on averaging and resolution.
Gv(f) = Ga(f) / (2πf)² Gd(f) = Ga(f) / (2πf)⁴
Unit factors (g² to (m/s²)², m² to mm²) are applied first. The DC line is set to zero and excluded, so zero drift does not enter the integration. The three spectra use log-log axes, as in test standards.
RMS = √(Σ PSD · Δf) 3σ peak = 3 × RMS
The total RMS is the square root of the area under the PSD over the selected band. For a zero-mean Gaussian signal, about 99.7 % of instantaneous values lie within ±3 × RMS. A record can contain larger peaks, so this level is not a guaranteed maximum or a sufficient clearance design limit.
A single random spectrum fluctuates strongly because it has few statistical degrees of freedom, so averaging is required. Exponential averaging weights new frames highly while older frames decay exponentially, balancing stability and response. The count is 1–1000, and restart clears the average.
When a standard is selected, its profile is loaded line by line as the acceleration limit and converted with (2πf)² and (2πf)⁴ to velocity and displacement limit lines in all three plots. Either of two rules gives a fail:
The result appears on red or green in the status column and updates with every frame.
| Standard | Title | Built-in preset |
|---|---|---|
| GB/T 2423.56 | Environmental testing: random vibration test method for electrical and electronic products | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| GJB 150.16A | Laboratory environmental test methods for military equipment: vibration | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| GB/T 4857.23 | Packaging — transport packages: random vibration test method | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| GB/T 21563 / IEC 61373 | Railway applications: rolling stock equipment shock and vibration tests | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| ISO 10816 / GB/T 6075 | Mechanical vibration: evaluation of machine vibration by measurements on non-rotating parts | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| ISO 2631 | Mechanical vibration and shock: evaluation of human exposure to whole-body vibration | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| ISO 2041 / GB/T 2298 | Mechanical vibration: vocabulary | Definition, unit and terminology of PSD |
| Capability | Benefit |
|---|---|
| Correct PSD scaling | Window correction, Δf normalization and single-sided folding are built in, so values compare directly with test systems |
| Three domains from one input | Velocity and displacement PSD integrated automatically from the acceleration PSD |
| Six built-in presets | Electronics, military, transport, railway, machinery and comfort without manual profile entry |
| Limit lines converted to three domains | Red limit lines in all three plots |
| Two rules plus three-point protection | Total energy and line-by-line checks without false results from isolated spikes |
| Total RMS and 3σ peak together | Energy assessment and peak estimate in one step |
| 1–1000 exponential averages | Balance between responsiveness and stability |
| Free analysis band | Out-of-band interference stays out of the statistics |
| Excel export of all three domains | Data ready for reports, recalculation and archiving |
| Frame-synchronized with acquisition | Refreshes with every frame, so the whole test is monitored |
| Step | Action | Notes |
|---|---|---|
| 1 | Check channel units | The engineering unit must be an acceleration unit (g, m/s², mm/s², in/s²); otherwise a message asks to change the channel setting |
| 2 | Select channels | Any of eight channels; the table and plots show one line per channel |
| 3 | Set the analysis band | Lower and upper frequency for the assessed range, for example 2.5–2000 Hz; outside it nothing is counted |
| 4 | Enable averaging | Choose the count by how stationary the environment is (often 10–100); restart to reset |
| 5 | Select the standard | Enable the limit alarm and select the standard; red limit lines appear in all three plots |
| 6 | Read the table | RMS and 3σ peak of the three quantities per channel; the red or green status is the result |
| 7 | Read the spectral shape | Find exceeding bands against the limit line; double-click to enlarge |
| 8 | Export | All three PSD spectra to Excel for the report |
| Task | Band | Preset | Key reading |
|---|---|---|---|
| Monitoring electronic product tests | 5–2000 Hz | GB/T 2423.56 | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| Road transport measurement | 2–200 Hz | GB/T 4857.23 | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| Airborne environment | 10–2000 Hz | GJB 150.16A | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| Railway equipment | 5–500 Hz | GB/T 21563 | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| Machine condition | 10–1000 Hz | ISO 10816 | Profile and numerical limit require confirmation for the standard edition, category and test specification |
| Ride comfort | Full band | ISO 2631 | Profile and numerical limit require confirmation for the standard edition, category and test specification |
Source-provided illustrative display for channel 1, band 2.5–2000 Hz. The profile and alarm configuration are unverified; the shown status is not a compliance conclusion.
| Step | Reading | Interpretation |
|---|---|---|
| 1 Total energy | Acceleration RMS 1.48 g, velocity RMS 0.0089 m/s, displacement RMS 0.033 mm | Total energy of about 1.5 g RMS: random vibration of low to moderate severity |
| 2 Peak estimate | Acceleration 3σ = 4.44 g | For the stated zero-mean Gaussian assumption, about 99.7 % of instantaneous values fall within ±4.44 g; larger peaks remain possible |
| 3 Spectral shape | The acceleration spectrum rises at low frequencies, then levels off, staying below the red limit line throughout | No exceedance of the +3 dB line; the energy distribution follows the standard profile |
| 4 Result | Green “pass” in the status column | Illustrates the software status only; the profile and configured thresholds must be confirmed |
These four readings describe the display. A formal result also requires a verified profile, units, bandwidth, averaging and acceptance method.
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